How does a mobile concrete batching plant work?

The mobile concrete batching plant is a concrete mixing equipment that integrates the material storage, weighing, conveying, mixing, discharging and automatic control systems of the traditional stable concrete batching plant into a single trailer unit

How does a mobile concrete batching plant work?
The mobile concrete batching plant is a concrete mixing equipment that integrates the material storage, weighing, conveying, mixing, discharging and automatic control systems of the traditional stable concrete batching plant into a single trailer unit; it is as same as the stationary automatic concrete mixing plant.
 
All the production processes, operation methods, and maintenance methods are exactly as same as the stationary concrete batching plant; at the same time, it has the unique advantages of flexible movement, quick and easy disassembly and assembly, and simple storage management; it is the best choice for mobile constructions like highways, bridges, ports, hydropower and other projects.
 

Types of Mobile Concrete Batching Plants
But what types of mobile concrete batching plants are out there? Well, there are several options to choose from, each with its own unique features and benefits. For example, some mobile concrete batching plants are designed for small-scale projects, while others are built for large-scale commercial projects. Some are even designed for specific types of concrete, such as high-strength or low-temperature concrete.


Benefits of Using a Mobile Concrete Batching Plant
So, why should you consider using a mobile concrete batching plant? For starters, these plants offer a number of benefits, including increased efficiency, reduced costs, and improved quality of concrete. With a mobile concrete batching plant, you can produce concrete on-site, eliminating the need for transportation and reducing the risk of contamination. Plus, these plants are designed to be easy to use and maintain, making them a great option for construction professionals of all levels.

Main Structure of Mobile Concrete Batching Plant
These plants typically consist of several components that have similarities with stationary concrete batching plants, including:
 Aggregate Bins: Storage bins for storing different sizes of aggregates (such as sand, gravel, and crushed stone) used in concrete production.

Different capacities have different Aggregate hopper capacities; 60m³ mobile concrete plants have 4x9m³ total 36m³ aggregate hopper volume. Able to use 4 different aggregates.
We provide extensive solutions to our customers, for different types and capacity aggregate hoppers contact us.

Conveyor Belts: Conveyor belts are used to transfer aggregates from the storage bins to the mixer.

Longer conveyor belts need much more powerful electricity motors and the necessary configuration to initiate movement. Otherwise, the conveyor belt’s electricity engines are not able to be used for a long time of period. 2 types of conveyor belt have been used in mobile concrete plants. One of the conveyor belts is for weighing the aggregates and the other is for transferring the aggregates to the mortar mixer.
Cement Silo: A storage container for cement powder, which is used as a binder in concrete production.

Mixer: The heart of the batching plant, where aggregates, cement, water, and other additives are mixed to produce concrete.

The twin-shaft mixer is used in these mobile plants to get a better amount of concrete with more homogenous concrete mixtures.
Control System: An integrated control system to monitor and regulate the batching process, including the mixing time, water content, and other parameters.

How To Move The Mobile Batching Plants?
Mobile concrete batching plants are designed for easy transportation between different project sites. There are several ways these plants can be moved:

 

Towable Trailer: Many mobile concrete batching plants are mounted on trailers with wheels, making them towable by a truck or other suitable vehicle. This design allows for easy transportation on roads and highways to different project locations. Once at the site, the trailer can be stabilized and leveled for operation.

 

On-Site Mobility: Some mobile batching plants are equipped with built-in axles and wheels, allowing them to be moved around the site using a towing vehicle or by manually pushing and pulling. This on-site mobility enables flexibility in positioning the plant closer to the construction area or optimizing space utilization.

 

Containerized Design: Certain mobile concrete batching plants are designed to be containerized, meaning they are housed within standard shipping containers. These containerized plants can be transported via truck, rail, or ship to different locations, offering greater mobility and versatility for international or remote projects.

 

Modular Construction: Modular mobile batching plants are assembled from prefabricated modules, which can be easily transported and assembled at the desired site. This modular construction allows for quick setup and dismantling, making it ideal for temporary or mobile construction projects.

 

Overall, the mobility of mobile concrete batching plants is achieved through innovative design features such as wheels, trailers, containerization, and modular construction, enabling them to be transported and deployed efficiently to various construction sites as needed.

As a manufacturer of concrete batching plant, Haomei can provide our clients with the mobile concrete batching plant from 25m3/h-100m3/h. And we can provide you with the different ways to feed the bulk cement and cement in BIGBAG.
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Lint Handson

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